Details, Details, Details
Building a fast, family
sand rail!
First, decide what your buggy/rail will be used for: to play in the sand, to race, to go off-road, to be a jumper, a 2-seater or a 4-seater? Then, budget for your dream buggy and come up with a plan.
Ours took about four years to complete from start to finish and we wanted a fast, sharp-looking, family 4-seater. You could say we wanted it all and got it!
Finally, our dream was reality and it was definitely: "Worth The Wait."
Dunatic's Buggy Specs...Details...Details...Details!
FRAME
Custom Mid-Engine 4-Seat Frame
134" Wheel-base, razor back tires (front), Sand Tires Unlimited 20.00 (back)
304 Stainless Steel Tubing -- 1 1/2" - .083, 1" - .065 to .083
Built by Garth Whitehill (Whitehill Frame & Fabricating, Hart, MI) now XTC Motorsports (D. Thayer - owner)
SUSPENSION
(Front) Custom Double A-Arm
Streamlined Chrome-moly Tubing, lower arm ball joint, Koni Coil-Over Mini adjustable Shocks, 8" of travel, Stilletto Steering
(Rear) IRS 4-Link-Indy style rear suspension, bearing carriers by Stu Spears (Chassis Shop, Mears MI)
CNC Disc Brakes, Porche 930 CV Joints, Sway-Away Axles, flanges Dura Blue, stub axles Dura Blue, 10" of travel, suspension by Garth Whitehill (Whitehill Frame & Fabricating, Hart MI) now XTC Motorsports (D. Thayer - owner)
ENGINE
Corvair, 2700 CC (approx. 400 H.P.)
Crank -- stock balanced, rods -- stock lightened and balanced, shot peaned, pistons forged
Cam --Otto Parts reverse rotation
Heads (stainless valves) -- tri-ported by Stu Spears; roller rockers (SC Performance)
Turbo-Hybrid T-04 Air Research, Turbonetics Racegate intake and exhaust system by Stu Spears
Carburetor --Holley 830 Double Pumper, Vertex Magneto
Clutch -- dual disc by Chassis Shop (Mears, MI)
Built by owner, Dave Addleman (Lowell, IN)
(First motor by Larry Claypool, Frankfurt, IL)
Roller Rockers
TRANSAXLE
1974 - 002 VW Bus Transmission
Ring and Pinion 4.57, FTC gears, Super Diff
Gene Berg intermediate housing, modified to run upside down
Built by Harold Carter (Carter’s Gear Box Shop, CA)
ALUMINUM WORK
Side panels, seats, floor boards, console, gas tank, battery box by Chassis Shop
Alloy 3003 - H14 - .050" to .063"
INTERIOR
Upholstery by Bob (Beauchamp Upholstery, South Holland, IL)
PAINT
Exterior and Interior paint by Jim (Letters, Lines, & Designs, South Holland, IL)
POLISHING
By owner, Dave Addleman (Lowell, IN)
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